Bunting Separation ROI

Your line settings

Enter what the customer already knows about the line as it runs today. Capture rate, equipment damage and claim exposure come from Bunting benchmarks for a plant like theirs, so a rep can finish this standing on the floor.

Industry i

Application i

Company i

Line throughput (tons/hr) i

Margin per ton i

System cost i

Metal stoppages / year i

Hours lost per stoppage i

Operating days / year i

Benchmarks in play

Capture rate at the process point: 89%
Equipment damage, unprotected: $100,000 / yr
Claim & recall exposure, unprotected: $600,000 / yr
Operating hours / year: 6,000
Suggested system cost: $25,200

Results summary

Net return, year one

$151,444/year

with Bunting separation · Expected

Metal stoppagesLine stopped for tramp metal

-89%-5.4 events/year

DowntimeHours the line is not running

-89%-21.4 hrs/year

Production recoveredTons you get to ship

+0.4%+$87,394/year

Equipment damageRepairs, spares, wear

-89%-$89,250/year

Total annual gainBefore the system is paid for

+$176,644per year

Payback 1.7 months

Claim exposure reducedRisk-weighted. Not counted above.

$535,500/yr

Build the full proposal

Carries these numbers into the assessment

Capture rate

Stoppages avoided

Downtime avoided

Production recovered

Equipment damage avoided

Net return

Payback

Claim exposure

Claim exposure is probability-weighted, so it sits outside the headline and outside payback. Quote the hard savings. Carry the exposure as the reason the plant manager cares.